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An image showing different roll widths for code 4 lead

Lead Codes Explained

Lead codes determine the weight (and hence the thickness) of lead sheet. The number in the code simply equates to the weight in lbs, per square foot of lead.

This article focuses on:

Lead flashing acts as a seal over joints between different parts (or different components) of a building. In its most simple format, lead flashing may be used to seal the join between the roof of a house extension, and the main wall of a building.

Perhaps fewer people understand how the different components of lead flashing work. Managing variances of heat is a key challenge to the lead roofer (getting the lead up onto the roof is one of the others!). Lead suppliers have recognised this, and generally, recommend different thicknesses of lead for different purposes. More Information About the different types of Roof Flashing and what they should be used for can be found below.

An image showing a join between a roof and extension covered by Lead flashing to make it water-tight

Table of Lead Codes

Code

Nominal thickness

lbs per sq foot

Kg/m2

Uses

Code 3 lead

1.32mm

3

14.98

Soakers

Code 4 lead

1.80mm

4

20.41

Soakers, flashings, and vertical cladding

Code 5 lead

2.24mm

5

25.40

Flashings, flat roofing, parapet and tapered valley gutters, pitched roofs,

vertical cladding, dormers, and bay roofs and canopies

Code 6 lead

2.65mm

6

30.07

Flashings, flat roofing, parapet and tapered valley gutters, pitched roofs,

 

vertical cladding, dormers, and bay roofs and canopies

Code 7 lead

3.15mm

7

35.72

Flat roofing, parapet and tapered valley gutters, pitched roofing, dormers,

bay roofs and canopies

Code 8 lead

3.55mm

8

40.26

Flat roofing, parapet and tapered valley gutters, dormers, and bay roofs

and canopies

Choosing The Correct Lead Code

Before continuing, it’s worth noting that lead flashing has successfully been used for centuries to protect buildings against the rain. If the right lead flashing code is specified, and it is then correctly installed by a skilled roofer, lead flashing will normally outlast the lifespan of any building. Where lead is installed incorrectly, especially where a thinner than recommended code has been used, it will deteriorate rapidly.

On very small areas of lead, normal expansion and contraction will have minimal effect. However, as the areas of lead become larger, this expansion and contraction has a more significant impact. At a certain point, if the wrong lead flashing code has been used, it will split allowing rain or snow to enter into the fabric of the building.

An image showing a larger roof covered in lead.

Installation of Flashing

On anything but the simplest of flashings, the lead sheet must be repeatedly folded and worked into place. If you attempt to do this using a thinner code of lead sheet than that recommended, the lead is very likely to split, leaving the building exposed to water penetration.

A thicker code of lead aids the roofer or builder in two ways. It allows the lead to be folded without splitting. A thicker sheet of lead (the thicker the sheet the higher the code), also enables the lead to be beaten around corners without a dramatic thinning of lead (remember that lead should not be thinned by more than 25% of its thickness).

An image showing lead that has been worked and moulded into shapes that fit the roof-line

Expansion & Contraction

On even relatively mild days, the lead will expand in the heat of the day, and contract during the cool of night. For small areas of lead, this generally does not cause a problem. Where lead has been used to cover large areas – such as over a dormer window, or on a flat roof, unless thicker codes of lead are used, it will start to buckle, twist and split.

Like all metals, heat causes lead to expand, whilst the lowering of temperature causes it to contract. As lead has a low melting point, this expansion and contraction can take place even in the relatively cool climate of the UK.

An image showing a dormer covered in lead to keep it watertight
Previous article Lead Flashing
Next article What is Roof Flashing

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